What is the Rando Webber?

The Rando Webber is a precision-engineered system for forming airlaid nonwoven mats, designed to deliver uniform weight, consistent loft, and edge quality by ensuring a truly random orientation of fibers. It's been a cornerstone of Rando Machine’s airlaid technology since the late 1940s.

Webber


How does it work?

  • Opening & blending: Raw fibers (natural or synthetic) are opened, blended and individualized.

  • Feeding: The fiber mix is transported into the web-forming section.

  • Web formation: In the forming chamber, fibers are conveyed by high-velocity airstreams and centrifugal force onto a condenser cylinder or belt, resulting in a uniform nonwoven web.

Why choose a Rando Webber?

🎯 Key Advantages

  • Uniform weight, loft, and clean edges through true random fiber orientation.

  • Available in three condenser types:

    • SB: For coarse fibers (100+ denier)

    • SD: For fine fibers (nano to 100 denier)

    • SHL: Enables high-loft webs up to 10″ with simple HMI speed adjustments

  • Handles a wide range of fiber types: glass, synthetics, hemp, cotton, wood, and more.

  • Web basis weights can range from roughly 10 to 3,000 g/m² depending on the application.

Rando Machine: Legacy & Innovation

Founded in the 1940s, Rando Machine Corporation has led the way in nonwoven web-forming innovation since launching the first commercial 40″ Rando Webber in 1949. Based in Victor, New York, the company has expanded internationally and added a second manufacturing facility.

Their product portfolio includes:

  • Complete fiber preparation systems: bale breakers, feeders, opener/blenders, volumetric reserves.

  • Pilot line services for blend testing and prototyping.

  • Replacement parts and service support—even for legacy machinery.

A recent innovation includes the Rando™ Shredder Waste Reducer, which recovers edge trims and reincorporates regenerated fiber into production—boosting sustainability and reducing waste.

Common Applications

Rando Webber systems support a broad range of industries, including:

  • Insulation: thermal and acoustic, up to 10″ thick

  • Medical and hygiene: for applications requiring strength and consistency

  • Specialty textiles: aerospace, defense, agriculture, and research—using carbon fiber, nano‑fibers, seaweed, metallic fibers, and more

Typical web weights range from 25 to 2,500 g/m², depending on use case and fiber blend.

FAQs

QuestionAnswer
What fiber types can it handle?Natural and synthetic fibers—cotton, jute, hemp, fiberglass, nano‑fibers, and more
What are the production speeds?SD: up to ~150 ft/min; SB: up to ~66 ft/min; SHL adjusts via HMI for loft control
What are typical widths?From ~12″ up to around 110″, depending on model
Are parts and service available globally?Yes—Rando provides parts, retrofits, and technical support worldwide
Can the Webber be tried before purchase?Yes—customers can run trials and test fiber blends in Rando’s on-site pilot lab
Summary
  • Rando Webber is a high-performance airlaid nonwoven formation system known for unmatched fiber uniformity and process flexibility.

  • Rando Machine offers a comprehensive solution from fiber prep to web forming, including pilot testing and full-service support.

  • Rando systems serve a wide range of industries with customizable solutions for various fiber types, weights, and web structures.

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